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Unusual Request
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Word count/read time: 408 words; 2 minutes

I'd like to say every day is different in my shop, but it's not. Yeah, maybe it's a different weave or different bracelet or different whatever but it's rarely a break from something I've done before. Ocasionally something unique comes up and I'm usually up for the challenge.

Sometimes I get an email that sounds interesting but it's almost certainly a tirekicker seeking information under the guise of sounding like they want a custom piece. It comes with the territory and I do my best to help.

A recent email raised my hackles. The signature at the bottom led me to believe I was being punked. Alas, I answered it anyway without a second thought. Fully legit, this curator/conservator worked at one of the largest museums in the world and needed two sizes of custom wire to restore a collection.

There was no commercial source for them. After some back and forth, I decided to give it a try. They had to be within 0.01mm in all dimensions and a specific hardness of a particular alloy. Apparently his colleagues (or others in this field) would cut a piece from a sheet and spend hours filing and shaping the strip. Yeah, no thanks, there are better ways.

I have drawplates but the sizes he needed were not standard. FFS! Luckily they were shaped wires, not round, so I had other options. I would use the drawplate to get them slightly oversized then carefully finish with the rolling mill.

 
After some back and forth, I decided to give it a try.
 
It marked the first time working with non-precious metals in such a capacity. I have no problem handling "lesser" metals though it's not a regular occurrence. Incorporating more diversity is a good thing yet it's been slow on the uptake over here.

After some research I purchased a quantity of the desired metal, mind you 100x more than necessary, so that I can become adept at forming it without worrying about screwing up. Making a specific wire for a specific purpose is hardly something that will carry over to other applications. However, the learning process and experience are valuable for any project. Learn I did as my equipment wass not set up (or designed) to handle this type of work. It's all good as it will improve my tools and methods.

While it's not a huge moneymaker, who wouldn't want to be associated with such a prestigious institution? Maybe there will be additional work. Not one to toot my own horn, I'm content to keep it on the lowdown like the custom chain I made for a trillion dollar company. Should I need to drop names, these are two winners.


Posted by M: December 4, 2025


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